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数控编程员的标准流程

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数控编程员的标准流程

发布日期:2019-09-03 作者:金桥培训学校 点击:

  数控加工作为机械制造业中先进生产力的代表,经过10余年的引进与发展,已经在汽车、航空、航天和模具等行业发挥了巨大作用。


  SHUKONGBIANCHENGSHIYINGXIANGSHUKONGJIAGONGZHILIANGHEXIAOLVDEYIGEZHONGYAOFANGMIAN,YOUQIZAIGAOSUHEJINGMIJIAGONGZHONGGENGWEITUCHU。ZAIJIXIEXINGYEZHONG,YOUYUSHUKONGBIANCHENGRENYUANDESHUIPINGGAODIBUTONG,YINCIXUYAOTONGGUOJIANLIYIDINGDEGUIFAN,RANGDAJIABIMIANDICENGCICUOWUHEZHONGFUXINGWENTIDEFASHENG。


  一、数控加工编程流程


  SHUKONGJIAGONGBIANCHENGDEYIBANLIUCHENGBAOKUO:QUEDINGBIANCHENGYIJU、JIANLIGONGYIMOXING、DINGYIJIAGONGCAOZUO、SHENGCHENGDAOWEIGUIJI、JIAGONGGUIJIFANGZHEN、HOUCHULI、SHUKONGJIAGONGCHENGXUFANGZHENMONI、SHUKONGJIAGONGCHENGXUXIAODUIJIANCHA、FAFANGXIANCHANGJIAGONGHESHUKONGJIAGONGCHENGXUDINGXINGDENG。


  1.确定编程依据


搜狐足彩  SHUKONGBIANCHENGYIJUZHUYAOBAOKUOSANWEIMOXING、GONGCHENGTUYANGHELINGJIANZHIZAOZHILING(SHUKONGGONGYIGUICHENG),TONGGUOSHUKONGBIANCHENGYIJUKEHUOQUYIXIAXINXI:LINGJIANXINXI、SHUKONGJIAGONGGONGYIFANGAN、SHUKONGJICHUANGLEIXING、ZHUANGJIADINGWEIFANGSHI、DAOJU、GONGXUYIJIGONGBU、JIAGONGCHENGXUHAOHECHANPINJIAGONGZHUANGTAIDENG。


  2.建立工艺模型


搜狐足彩  ZAILINGJIANSANWEIMOXINGHEGONGCHENGTUYANGDEJICHUSHANGJINXINGGONGYIMOXINGDESHEJI,ZHUYAOBAOKUO:LINGJIANSANWEIMOXINGDEXIUJIAN、JIANLIGONGYICANKAOMIAN、JIANLIGONGYIDINGWEIKONG、YABANJIWEIZHISHEJIHEJIAGONGMIANDEYULIANGCHULIDENG。


  3.定义加工操作生成刀位轨迹


  DINGYIJIAGONGCAOZUO,SHENGCHENGDAOWEIGUIJI,ZHUYAONEIRONGBAOKUO:DINGYIBIANCHENGZUOBIAOXI,CHONGFENKAOLVJIAGONGCAILIAOTEXING、DAOJUQIEXUETEXING、JICHUANGQIEXUETEXINGHELINGJIANXUYAOQUCHUDECAILIAOZHUANGKUANGDENGYINSU,YIJUGONGYIYAOQIUDINGYIJIAGONGFANGSHI(BAOKUOGEZHONGZOUDAOCELVEDENG)、GONGYICANSHU(BAOKUOYULIANG、JINJISUDU、ZHUZHOUZHUANSUHEJIAGONGDAOLUDEKUAJUDENG)YIJIFUZHUSHUXING(BAOKUODUIDAODIAN、ANQUANMIANHESHUKONGJICHUANGSHUXINGDENG),ZUIZHONGSHENGCHENGDAOWEIGUIJI。


  4.加工轨迹仿真验证


  JIAGONGGUIJIFANGZHENYANZHENGZHUYAONEIRONGBAOKUO:JIANCHADAOJU、JICHUANG、GONGJIAN、JIAJUDINGYISHIFOUQIBEI,CHICUNSHIFOUZHUNQUE;JIANCHAJIAGONGCAOZUO,DINGYIMEIYIGEGONGXUYINGGAIDADAODELINGJIANCHICUNSHIFOUZHENGQUE;JIANCHAJIAGONGCAOZUODINGYIZHONGDEJIAGONGFANGSHI(RUCUJIAGONGCELVE、DAOBUJIAGONGHEQIANGTIJIAGONGDENGXUANZE)


搜狐足彩  SHIFOUZHENGQUE、HELI;JIANCHAJIAGONGGUOCHENGZHONGSHUKONGJICHUANGGONGZUOTAI、BEIJIAGONGLINGJIAN、DAOJUHEJIAJUZHIJIANSHIFOUCUNZAIGUOQIE、QIANQIEHUOPENGZHUANGGANSHEDENGWENTI;JIANCHAGONGYICANSHUSHIFOUHELIDENG。


  5.后置处理


搜狐足彩  HOUZHICHULIKEYISHIDULIDECHULIGUOCHENG,YEKEYIYUDAOWEIWENJIANDESHENGCHENGGUOCHENGHEWEIYITI,GENJUCHULIRUANJIANDEGONGNENG,XUANZESHIDANGDECHULIFANGSHI,ERDUIYUHOUCHULIYOUYIXIAJIDIANYAOQIU:


搜狐足彩  SHENGCHENGTEDINGSHUKONGXITONGZHUANYONGDEJIAGONGCHENGXU,YINGXUANZEQITEDINGDEHOUZHICHULIRUANJIAN;HOUZHICHULIRUANJIANDEKAIFAHUODINGZHI,YAOJIEHETEDINGDEKONGZHIXITONGHEJICHUANGYUNDONGJIEGOULEIXING;HOUZHICHULIRUANJIANYAOBAOZHENGDAOWEIJIAGONGXINXIDECHONGFENZHUANHUAN,QIEMANZUKONGZHIXITONGYUFADEYAOQIU;HOUZHICHULISHI,ZIDONGJIANGBIYAODEZHUSHISHUOMINGJIARUDAOJIAGONGCHENGXUZHONG。


  6.数控加工程序仿真验证


  ZAIBIANCHENGRUANJIANHUOJIEHESHUKONGFANGZHENRUANJIAN(Vericut)GONGNENGDEJICHUSHANG,JINKENENGDIDUISHUKONGJIAGONGCHENGXUSUOSHEJIDEGEGEFANGMIANJINXINGYANZHENG,YIBAOZHENGZUIZHONGJIAGONGCHENGXUDEZHENGQUEXING,BINGDUIXIANGYINGDESHUKONGJIAGONGCHENGXUFANGZHENYANZHENGJINXINGJILU。


  FANGZHENYANZHENGZHUYAOBAOKUOYIXIANEIRONG:JIANCHAJIAGONGCHENGXUZHONG,ZHUSHIXINXISHIFOUZHENGQUE;JIANCHASHUKONGJIAGONGCHENGXUZHONG,JIAGONGFANGSHIDEXUANZESHIFOUZHENGQUE;JIANCHAJIAGONGCHENGXUZHONG,DAOJUCHICUNXINXISHIFOUZHENGQUE;JIANCHASHUKONGJIAGONGCHENGXUZHONG,MEIYIGEGONGXUYINGGAIDADAODELINGJIANCHICUNXINXISHIFOUZHENGQUE;JIANCHASHUKONGJIAGONGCHENGXUZHONG,DAOJUBUCHANGXINXISHIFOUZHENGQUE;JIANCHASHUKONGJIAGONGCHENGXUZHONG,SHIFOUYOUGUOQIE、QIANQIEHUOPENGZHUANGGANSHEDENGWENTI;JIANCHASHUKONGJIAGONGCHENGXUZHONG,ZHUZHOUZHUANSU、JINJISUDUSHIFOUYUDANGQIANSHUKONGJICHUANGXIANGPIPEIDENG。


  7.数控加工程序校对检查


搜狐足彩  SHUKONGCHENGXUDEXIAODUIYUGONGYIWENJIANDEXIAODUIWANQUANBUTONG,CHENGXUGESHISHIYIGEGEZUOBIAODIAN,RUGUOYIXINGXINGDIXIAODUICHENGXUNEIRONG,XUYAOHUAFEIDALIANGDESHIJIAN,YESHIBUQIESHIJIDE。


  程序的校对工作主要从以下几个方面考虑。


搜狐足彩  ①MOXING。MOXINGSHIBAOZHENGCHENGXUZHENGQUEDEJIBENYAOSU,XUYAOXIAODUIMOXINGDEZHENGQUEXING,FENXIMOXINGSUOYOUSHUJUYUGONGYIWENJIANYAOSUSHIFOUYIZHI。


搜狐足彩  ②ZUOBIAOXI。JIANCHABIANCHENGDEJIAGONGZUOBIAOXIFANGXIANGYUGONGYIWENJIANYAOQIUDESHIFOUXIANGFU、SHIFOUBIANYUCAOZUO、ZUOBIAOXIXUANZESHIFOUHELIYIJISHIFOUBIANYUKONGZHICHICUN。


  ③JIAGONGCELVE。BUTONGDEJIAGONGCELVESHENGCHENGDECHENGXUSHIJUERANBUTONGDE,CHENGXULIANGYEDAXIAOBUYI,ERFENXIJIAGONGCELVEDEHELIXING,ZHUYAOSHIKONGZHICHENGXUDEDAOJUGUIJI,KONGZHIJIAGONGZHILIANGHEXIAOLV。


  ④DAOJU。DAOJUCAILIAO、GUIGEHEXINGSHISHIGENJULINGJIANCAILIAOHELINGJIANJIAGONGBUWEIQUEDINGDE,BUTONGDEDAOJUZHIJIEYINGXIANGJIAGONGXIAOLVHEJIAGONGZHILIANG。


  ⑤JINDAODIANHETUIDAODIAN。JINDAODIANHETUIDAODIANSHIZAOCHENGDAOKENSHANG、ZHASHANGLINGJIANDEZHUYAOYINSU,YESHIYINGXIANGBIAOMIANZHILIANGDEZHONGYAOFANGMIAN。


搜狐足彩  ⑥CHENGXUGESHI。BUTONGDESHUKONGXITONGDUICHENGXUDEGESHIYAOQIUBUTONG,YIBANKEYITONGGUODUIHOUCHULICHENGXUDEBIANJI,SHENGCHENGMANZUBUTONGKONGZHIXITONGYAOQIUDEJIAGONGCHENGXU,CHENGXUGESHIDEXIAODUIZHUYAOSHIZAICHENGXUSHOUWEIBUFEN,BUYINGXIANGCHENGXUDEJIAGONGZHILIANG。


  SHUKONGCHENGXUBIXUZUODAOWANZHENG、ZHENGQUE、TONGYIHEXIEDIAO,BAOZHENGCAOZUOZHENENGGOUZHENGQUESHIYONGCHENGXU,JIAGONGCHUHEGECHANPIN。SHUKONGJIAGONGCHENGXUYINGNENGBAOZHENGZHENGGEGUOCHENGDEHELIXING、ANQUANXINGHEWENDINGXING。


搜狐足彩  DUIYIXIEGONGYIXINGFUZA、JIAGONGNANDUDA、CHICUNJINGDUGAOHUOPILIANGDADELINGJIAN,YAOZUZHISHUKONGBIANCHENGRENYUAN、CHEJIANGONGYIZHUGUANRENYUAN、CAOZUORENYUANHEJIANYANRENYUANDENGDUIXIANCHANGSHIJIAGONGQINGKUANGJINXINGGENZONG、JILU,YIBIANJISHIGENGZHENGBUHELIDEZHUANGJIADINGWEIFANGSHIHEQIEXUECANSHUDENG。


搜狐足彩  DUIYUYIXIEDANJIANSHENGCHANDELINGJIAN,ZAIGONGYIXINGHAO、CHICUNJINGDUBUGAODEQINGKUANGXIA,YINGJINLIANGBIMIANSHIQIEJIAGONG,ERSHILIUDAOSHUKONGJIAGONGFANGZHENHUANJIEFAXIANWENTIBINGGENGZHENG,YIBIANTIGAOBIANCHENGXIAOLV,JIANGDISHENGCHANCHENGBEN。DUIYUPILIANGSHENGCHANDELINGJIAN,YINGGAIZAIDIYIPICISHENGCHANWANHOU,DUISHUKONGJIAGONGCHENGXUJINXINGDINGXING、RUKUTONGYIGUANLI。


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